5G Innovation Labs
Johor Bahru · Malaysia
Senior technical operations leadership · ASEAN

Take wireless hardware from EVT to mass production — without the execution risk.

5G Innovation Labs partners with Western OEMs and ASEAN enterprises to bridge the gap between product innovation and manufacturing execution. We provide the senior RF and operations engineering leadership that is hard to source locally — from design validation through NPI ramp and stable mass production in Southeast Asia.

5G NR Sub-6 & mmWave
LTE / LTE-A · Open RAN
LoRaWAN gateways & nodes
WiFi 6/6E/7 system integration
EVT · DVT · PVT · NPI · MP
FCC · CE · SIRIM · MCMC · IMDA
Base: Johor Bahru, Malaysia · Singapore
Coverage: ASEAN · APAC
Phase: EVT through MP sustaining
EVT→MP
Full NPI Lifecycle
5G + IoT
Technology Coverage
FCC · CE · SIRIM
Certification Scope
ASEAN
Manufacturing Access
Cpk ≥ 1.67
MP Quality Target
End-to-end engineering stack

Engineering services for wireless products

We provide the full technical operations leadership layer — from architecture and RF design through design validation, regulatory certification, NPI program management and mass production ramp — specifically for 5G, LTE, LoRaWAN and WiFi devices destined for the ASEAN market.

circuit board assembly
Design Validation · EVT / DVT

Hardware bring-up & design validation

Floor-level board bring-up and structured DVT execution, from schematic review through gate sign-off. We define exit criteria, manage golden units and run gate reviews.

  • Schematic and layout review: signal integrity, power integrity, RF front-end
  • Hardware bring-up: JTAG, SWD, UART, oscilloscope and VNA characterisation
  • DVT test plan development: functional, environmental, stress, margin
  • Pre-compliance RF: Tx power, EVM, ACLR, harmonics, spurious
  • Environmental stress screening: thermal cycling, humidity, vibration
  • Golden sample management and unit tracking across builds
EVT / DVT / PVT Gate review management Failure analysis · 8D
RF measurement equipment
RF & System Validation

RF, protocol & system test

Conducted and OTA RF characterisation using lab-grade instrumentation, with full protocol stack validation for 5G NR, LTE, LoRaWAN and WiFi.

  • Conducted RF: Tx power, Rx sensitivity, EVM, ACLR — R&S CMX500 / Keysight UXA
  • 5G NR signalling and throughput: Anritsu MT8000A, R&S CMW500
  • OTA: TRP, TIS, MIMO — ETS-Lindgren and Satimo chambers
  • RF calibration on-line: per-unit PA cal, frequency offset, NVM write
  • Protocol attach, handover and data throughput test (LTE/5G NR)
  • LoRaWAN link budget and network coverage validation
5G NR · LTE · LoRaWAN · WiFi OTA TRP / TIS MIMO OTA
engineering lab
Regulatory Certification

Certification & regulatory compliance

End-to-end certification programme management, from pre-scan and gap analysis through submission and approval. We manage the lab relationship and technical response for each authority.

  • FCC Part 15 / 22 / 24 / 27 — United States
  • CE RED Directive — European Union / UK
  • ISED Canada / RSS standards
  • SIRIM, MCMC — Malaysia; IMDA — Singapore
  • PTCRB, GCF carrier acceptance; AT&T, T-Mobile, Verizon, KDDI
  • Lab management: UL, SGS, TÜV Rheinland, Sporton, Allion
  • REACH, RoHS, conflict minerals compliance documentation
FCC · CE · SIRIM · MCMC · IMDA PTCRB / GCF REACH / RoHS
engineer at work
NPI Programme Management

NPI — from prototype to production

Structured NPI programme management with milestone ownership, cross-functional RACI, and gate discipline from EVT through PVT and MP handoff.

  • NPI programme planning: milestone scheduling, gate reviews, risk register
  • BOM rationalisation, AVL management, EOL and counterfeit risk assessment
  • First Article Inspection (FAI) and golden unit definition
  • DFM / DFT reviews with CM and ODM partners
  • Pilot build package: traveller, deviation and concession control
  • NPI-to-MP criteria: yield, Cpk, operator cert, documentation sign-off
EVT → DVT → PVT → MP DFM / DFT FAI · Golden unit
SMT manufacturing line
Mass Production Operations

MP ramp & production floor support

Hands-on production floor leadership: SMT process engineering, yield ramp, OEE improvement and SPC implementation to stabilise quality at volume.

  • SMT line setup: solder paste, stencil design, reflow profile optimisation (ΔT, TAL)
  • ICT, FCT, RF calibration and SLT strategy and fixture guidance
  • OEE tracking: availability, performance, quality; line loss Pareto
  • SPC implementation: Cpk ≥ 1.67 target for all CTQ parameters
  • DPMO tracking, 8D / 5-Why / Fishbone corrective action
  • ECO change management on production floor; scrap and rework control
SMT · ICT · FCT · SLT OEE · FPY · DPMO Cpk ≥ 1.67
network infrastructure
System Integration

Private 5G, LoRaWAN & IoT integration

End-to-end system integration for private 5G, LoRaWAN networks and IoT platforms — from O-RAN architecture through edge compute and cloud handoff.

  • Open RAN: O-RU, O-DU, O-CU architecture and integration
  • Private 5G on CBRS / shared spectrum — enterprise and industrial
  • LoRaWAN network server, gateway and sensor integration
  • BESS and solar integration with wireless monitoring and telemetry
  • Edge compute, data acquisition and cloud platform handoff
  • On-site commissioning, site acceptance test and handover documentation
Open RAN · Private 5G · CBRS LoRaWAN · NB-IoT · LTE-M BESS / Solar

How we engage

We work as an extension of your internal team — taking ownership of well-defined work packages with clear deliverables and gate criteria at each phase. Engagements are structured to transfer capability to your team over time, not create dependency.

01
Technical scoping
Review existing design, define gaps and deliverables
02
EVT / DVT execution
Bring-up, test plan, gate reviews, FA loops
03
Certification
Pre-scan, lab management, submissions
04
NPI ramp
Factory readiness, pilot build, yield ramp
05
MP & sustaining
OEE, SPC, ECO and continuous improvement
Target verticals

Industries we support

We work with Western OEMs, ASEAN operators and enterprises building 5G, LTE, LoRaWAN and WiFi-enabled solutions. Our value is deepest where the product is technically complex, the regulatory path is non-trivial, and manufacturing execution in Southeast Asia is critical.

circuit board assembly
Western OEMs · Product teams

OEMs bringing wireless products to ASEAN

Western companies that design 5G, LTE or IoT hardware need a trusted technical operations partner on the ground in SEA — one who understands both the product and the manufacturing ecosystem.

  • EVT / DVT / PVT execution with local lab infrastructure
  • Certification management for MY, SG, and home-market approvals
  • CM and ODM evaluation, RFQ, SLA and KPI governance
  • NPI programme management through to stable MP handoff
5G / LTE / IoT hardware OEM / ODM management Market entry
city at night
Smart city & infrastructure

Urban & municipal connectivity

Connectivity solutions for smart lighting, environmental sensing, safety and city-scale telemetry using 5G, LoRaWAN and WiFi backhaul.

  • Street-level sensors, gateways and backhaul design
  • 5G small cell and distributed antenna system (DAS) integration
  • LoRaWAN city-scale network planning and gateway placement
  • Interference and coverage planning, co-existence studies
Smart city · Public infrastructure LoRaWAN · 5G NR
container port aerial view
Ports & logistics

Smart ports & yard automation

Private 5G and industrial WiFi for container terminals, warehouses and logistics yards — where reliable, low-latency wireless is operationally critical.

  • Port-side private 5G network planning and O-RAN integration
  • Asset tracking devices, RFID and telemetry hardware design
  • Harsh-environment RF enclosure and IP-rating validation
  • Interoperability with crane, AGV and yard management systems
Private 5G · CBRS Industrial WiFi 6 Asset tracking
industrial data centre
Industrial & utilities

Factories, plants & smart grids

Wireless infrastructure for factories, refineries and utility networks requiring reliable coverage, robust hardware and industry-grade certifications.

  • Industrial IoT sensors, gateways and edge controllers
  • Plant-wide coverage, co-existence and EMC studies
  • Certifications for industrial environments (ATEX awareness, IP6x)
  • OT/IT convergence — wireless integration with SCADA / DCS
Smart factory · IIoT Smart grid & utilities SCADA integration
solar farm aerial view
Energy · BESS · Solar

Battery energy storage & solar integration

Wireless monitoring and telemetry for battery energy storage systems (BESS) and solar installations — including remote management, data acquisition and alerting.

  • BESS and solar site wireless monitoring system design
  • LoRaWAN / NB-IoT / LTE-M telemetry for energy assets
  • Sensor hardware selection, certification and production ramp
  • Cloud integration for energy management and SCADA platforms
BESS · Solar · Renewables NB-IoT · LTE-M · LoRa Energy telemetry
communication towers
Telecom operators & carriers

Operators deploying 5G & private networks

Technical support for Malaysian and Singaporean operators and MNOs rolling out 5G NR, Open RAN and private network solutions for enterprise customers.

  • Open RAN (O-RU / O-DU / O-CU) integration and testing
  • Carrier acceptance test programmes: PTCRB, GCF, operator lab
  • Network planning, frequency coordination and propagation studies
  • Field deployment supervision and site acceptance testing
Open RAN · 5G NR PTCRB / GCF Carrier acceptance
Lab capabilities · NPI execution · MP support

Lab, NPI & industrialisation

Our lab in Johor Bahru is equipped for fast RF prototyping, PCBA bring-up, protocol validation and pre-compliance testing — with direct access to Southeast Asia's manufacturing ecosystem for NPI and mass production ramp.

NPI gate structure

Each gate has defined yield targets, exit criteria and a formal review before proceeding. We own the programme management discipline end-to-end.

EVT Bring-up · Functionality · DFM review
DVT Validation · Reliability · Pre-cert
PVT Pilot build · Line qual · Yield ramp
MP Stable production · OEE · SPC
Sustaining ECO · DPMO · Continuous improvement
RF & wireless test capability

Test equipment — RF, protocol & system

Lab-grade instrumentation for conducted and OTA RF test, protocol stack validation and system-level functional test.

  • R&S CMX500, CMW500 — 5G NR and LTE RF / protocol test
  • Anritsu MT8000A — 5G NR signalling tester
  • Keysight UXA / PXA — signal analysis; E8267D PSG signal generation
  • Keysight E5063A VNA — antenna and filter characterisation
  • Tektronix / Keysight Infiniium oscilloscopes — board-level debug
  • OTA: ETS-Lindgren chamber for TRP / TIS / MIMO OTA measurement
R&S CMX500 Anritsu MT8000A Keysight UXA VNA E5063A
PCBA & system test flow

From bare board to finished goods

Structured test strategy designed for line implementation — not just lab verification. Each step has pass/fail criteria, data capture and traceability.

  • SPI → AOI (top & bottom) → X-Ray (BGA/QFN) → ICT
  • Boundary scan (JTAG) → FCT (boot, comms, I/O, power rail)
  • RF calibration: per-unit PA cal, frequency offset correction, NVM write
  • System-level test (SLT): network attach, throughput, thermal soak
  • AQL-based cosmetic and final QA; label scan, IMEI / MAC database match
  • IP-rating assembly process: gasket inspection, torque sequence, leak test
ICT · FCT · RF cal · SLT AOI · X-Ray AQL final QA
Lab & production imagery

RF lab · NPI line · PCBA assembly

Engineering environment built for wireless product development and NPI execution.

RF Test EquipmentRF Test Equipment
Antenna ValidationAntenna Validation
SMT Production LineSMT Production Line
PCBA AssemblyPCBA Assembly
Production floor capability

SMT & assembly line planning

We design and qualify the production line, not just the test strategy — working directly with CM partners on equipment configuration, takt time, line balance and MES integration.

  • SMT line: Fuji NXT III / Yamaha YSM20R placement; Heller 1500EXL reflow
  • Koh Young KY8030 SPI, Koh Young Zenith / Saki 3Xi AOI
  • Keysight i3070 / Teradyne TestStation ICT
  • Takt time calculation, line balance, bottleneck resolution
  • MES and 2D matrix traceability: board serialisation, component-level trace
  • ESD floor zoning, cleanroom compliance, operator certification
Fuji NXT III Koh Young SPI Heller 1500EXL Saki AOI
System integration · Field rollout · Operations support

Deployment, integration & lifecycle support

Beyond the lab, we act as a system integrator — planning, installing and operating 5G, LoRaWAN and WiFi solutions across enterprise, industrial and city environments. From rack to rooftop, with structured change control throughout.

rooftop antenna installation
Pre-deployment

Survey, RF planning & system design

Rigorous pre-deployment engineering — so the installation goes in right the first time.

  • Site survey and RF propagation study; coverage and capacity planning
  • Bill of materials, cabling schedule and installation design package
  • Frequency coordination, co-channel interference analysis
  • Safety and change-control integration (site method statements, PTW)
  • Core and transport network integration planning (routing, VLANs, QoS)
field engineer on site
Field execution

Installation, commissioning & SAT

On-site leadership through hardware installation, system commissioning and site acceptance testing — with full documentation for handover.

  • Radio, antenna, gateway and edge device installation
  • Cable management, grounding and lightning protection
  • System commissioning: power-on, attach, network integration, parameter set
  • Site acceptance test (SAT): RF coverage, throughput, KPI verification
  • As-built documentation and handover package
Operations & support

Lifecycle management & SLA support

Structured post-deployment support so your network stays live and your team builds operational capability over time.

  • Runbooks, playbooks and operator knowledge transfer
  • Remote monitoring, fault management and escalation paths
  • Firmware and configuration change management
  • Expansion, densification and technology upgrade planning
From rack to rooftop

Field deployment imagery

We combine RF engineering discipline with data-centre and field operations practices to deliver reliable end-to-end wireless systems.

Data Centre IntegrationData Centre Integration
Network CablingNetwork Cabling
Rooftop AntennaRooftop Antenna
Field EngineerField Engineer
Every deployment closes with a formal site acceptance test, an as-built documentation package, and a structured handover to your operations team — including runbooks and escalation paths.
Who we are · Why we exist

About 5G Innovation Labs

5G Innovation Labs Sdn. Bhd. is a specialised wireless engineering and operations firm in Johor Bahru, Malaysia — with a presence in Singapore. We exist to provide one thing: the senior technical operations leadership that Western OEMs cannot easily source locally when they need to validate, certify and manufacture wireless products in Southeast Asia.

The gap we fill

Western companies designing 5G, LTE and IoT hardware face a consistent challenge when their products reach ASEAN: the engineering depth available in Silicon Valley or London is rarely replicated on the floor of a Malaysian or Singaporean contract manufacturer. Prototype builds fail at EVT. Certification submissions miss the first attempt. NPI ramps drag. Mass production yields plateau.

We bridge that gap — providing VP-level technical operations leadership on the ground, with the same rigour and accountability you would expect from your best internal director.

Leadership & expertise

Our founding team brings hands-on, floor-level technical operations leadership across the full wireless product lifecycle — EVT, DVT, PVT, NPI and mass production. This means walking the SMT line and checking Cpk data, not just reviewing slides. It means owning the 8D when a build fails, not escalating it away. It means structuring a CM relationship with SLA discipline, not just a purchase order.

5G NR Sub-6 & mmWave LTE / LTE-A · Open RAN NB-IoT · LTE-M · LoRaWAN WiFi 6 / 6E · Bluetooth 5.x EVT / DVT / PVT gate management NPI programme management SMT / ICT / FCT / SLT / OTA OEE · FPY · DPMO · Cpk SPC FCC · CE · SIRIM · MCMC · IMDA PTCRB · GCF · Carrier acceptance CM / ODM management · RFQ · SLA ISO 9001 quality systems
RF engineering lab environment
Strategic location

Why Johor Bahru?

JB's proximity to Singapore gives us access to one of Asia's strongest engineering talent pools and financial ecosystems, at Malaysia's operating cost base. Singapore operations provide the enterprise credibility and regional hub access that large Western OEMs require. Malaysia gives us direct access to the ASEAN contract manufacturing ecosystem — EMS partners, component distributors and regulatory bodies within a one-day drive.

JB manufacturing ecosystem SG enterprise access ASEAN certification bodies
JB · Singapore HubJB · Singapore Hub
NPI & ManufacturingNPI & Manufacturing
Wireless SystemsWireless Systems

Key metrics we track

We manage by data — not by opinion. These are the KPIs that drive every NPI and MP engagement.

Quality
  • FPY by step: SMT, ICT, FCT, SLT, final QA
  • DPMO — tracked by defect category
  • Cpk ≥ 1.67 for all CTQ parameters
  • Field return rate and DOA (PPM)
Production efficiency
  • OEE = Availability × Performance × Quality
  • UPH vs. planned takt, per line
  • Line balance efficiency and WIP turns
  • On-time build completion vs. schedule
NPI & ramp
  • Gate yield vs. target at EVT / DVT / PVT
  • NPI cycle time: kick-off to gate sign-off
  • DVT-to-MP first-attempt transition rate
  • ECO velocity: release to floor implementation

How we work

Technically precise at component, board and system level — not just management abstraction. Floor-first mindset: real problems are solved on the production floor, not in slide decks. Root cause discipline: always 5-Why and data-driven before corrective action. Positive and direct: we keep teams moving forward through failures and setbacks without blame, with accountability. Lead by example: we will pick up a soldering iron, run a test script or walk the line ourselves.

Start the conversation

Talk to an engineer

Share a short description of your project and we will follow up with a technical discussion. There are no sales calls here — the first conversation is always with an engineer.

Direct contact

📍
Headquarters
Johor Bahru, Johor, Malaysia
🌐
Coverage
Malaysia · Singapore · ASEAN
NDAs are standard. The first conversation is always with a senior engineer, not a sales team.